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ARCHIVE PRODUKT

NEW! SHP 6000 PRO C Concrete Block Machine

TECHMATIK’s SHP 6000 PRO C concrete block machine is a high productivity machine intended for completely automated production processes. The SHP 6000 PRO C enables manufacturing of a wide variety of products with heights from 15 mm up to 550 mm. Producing products with a 15mm height is possible through the optimization of the queue design that allows the tops to be fed via a hydraulic cylinder. Innovative drive systems and kinematic nodes ensure the SHP 6000 PRO C’s efficient production and low operating costs.

ADVANTAGES OF THE CONCRETE BLOCK MACHINE:

  • Enables the production of a wide range of products from 15 mm to 550 mm in height
  • Low energy consumption from the use of innovative drive systems and kinematic nodes
  • Production on boards made of steel, wood or artificial materials achieves high-quality concrete products
  • Strengthened construction of the vibrating box increases the life of the molds and the machine
  • GDS – Gap Detection System
  • Cycle Counting System – CCS

INNOVATIVE SOLUTIONS:

  • Vibrating Box
    Structural optimization of the vibrating box focuses mainly on increasing driving force and improving the efficiency of the entire system. Key changes in all construction nodes result in new characteristics of operation. The new structure of counterweights reduces the vibration angle by at least 50% compared to the previous settings, achieving the best quality of products.
  • DWS – Double Wibrating System
    The system based on two counter-currently rotating mixes, powered with synchronous servo motos series CMP (High Dynamic), allows for smooth changes in vibration force without stopping production. It also enables a precise setting of the vibration parameters for a large range of products, supporting the production of high quality of products.
  • Precise positioning of the mold liner with regard to the tamper head
    More accurate positioning of the mold liner in the mold box grippers is achieved with the use of stops, making it impossible to move with regard to the tamper head during operation. A screw unit holds down the strip to the mold liner pressure beam. Additionally, the grips holding the mold liner are longer, which allows for a sturdier grip and production using 1300 x 1400mm production pallets. In order to protect the pads against mechanical damage, an additional stop is used when changing the molds.
  • GDS – Gap Detection System
    A diagnostic system checking the correctness of the mold box setting on the stop screws increases the life span of the mold liners by measuring the distance from the pressure beam on the form liner and the lower part of the mold box. The structure is based on sensors located in four points and records the value of deviation from the target parameter.
  • CCS – Cycle Counting System
    A diagnostic system counts the number of cycles (tacts) performed on a particular mold. The system constructed on the basis of a head (transmitter) is installed in an immovable manner on the molding unit, and a receiver installed permanently in the mold liner, allows for accurate estimation of the production volume for individual products.
  • Hydraulic drive of the grate
    Application of a hydraulic motor to supply power to the grates suspended on bracings distributes and feeds the concrete mix in the mold liner in a more accurate manner.

Full automatic Line for manufacturing concrete paver and decorative products

Our offer covers modern high-performance machines and devices for manufacturing concrete pavers and concrete decorative products as well as complete production plants controlled by an integrated computer system, that guarantees production reliability and superior quality of products.

Advantages of Techmatik Production Plants

  • Reliability, energy savings, versatility
  • Innovative structural solutions
  • Modern manufacturing technologies
  • Compact design
  • Low noise emission level
  • Competitive price

All production plants are equipped with technologically advanced machines such as the SHP 5000 PRO C concrete block making machine, concrete mixers, modern stacking and destacking devices, lower and upper truck, board feeder, and the ROBOMATIK cuber.

According to customers’ needs, the production plant may be equipped with additional machines for product enhancement – the WASHMATIK wash-out machine and the finishing drum allow for a vintage pavement effect. Each production plant is adjusted and designed to meet individual needs of customers.

 

AN EXAMPLE OF TECHMATIC PROCESS LINE

CONCRETE PLANT

1. Aggregate silo – four chamber 4 x 25m3
2. Belt conveyors
3. Weighing belt conveyor
4. Aggregates buffer
5. Cement weighing system
6. BWK discharge
7. BWW discharge
8. Chemicals dosing unit
9. SPM 3000 Mixer
10. SPMW 500 Mixer
11. Steel structure
12. Silos and split silo
13. Silo filter
14. Dye dosing unit

WET LINE

15. SHP 5000 PRO C concrete block making machine
16. Wet belt conveyor
17. Outflow brush
18. Stacking machine
19. WASHMATIK Wash-out machine
20. Reject tipper
21. Board sprinkler

DRY LINE

22. Destacking machine
23. Dry belt conveyor
24. Chain conveyor with collectors
25. Board feeder
26. Board storage
27. Board inverter

PACKING LINE

28. Robomatik
29. Dry belt conveyor
30. Pallet feeder
31. Strapping machine
32. Swiveling chain conveyor
33. Chain conveyor
34. Stroke conveyor

RACK SYSTEM AND TRANSVERSE TRANSPORT

35. Lower truck
36. Upper truck
37. Rack System

 

 

Semi automatic Line for manufacturing concrete paver

STANDARD LINE HP 3000 PRO – TRANSPORTABLE RACKS

A complete plant controlled by an integrated computer system, guaranteeing repeatability of production and the best quality of products. Semi-automatic plant without a rack system or transverse transport; it may be sold with a closed circulation of production boards. It requires the use of transportable racks transported on forklifts. Transportable racks with a maximum space for production boards up to 12 layers.   It requires low investment expenditure, therefore it is perfect for beginner manufacturers.

 

ADVANTAGES:

– affordable price as compared to a fully automatic production plant

– possibility of producing various products up to 171 mm high

– lower energy consumption (lower percentage than in case of an automatic production plant)

– possibility of adding an automatic circulation of production boards with the use of production board feeder and storage unit

– a compact plant layout; possible version comprised of one technological line

– production takes up much less space in a hall

– possibility of expanding to a fully automatic plant

– it does not require a rack system, possibility of seasoning the products at the intermediate storage place (e.g. shed, foil, tent)

– possibility of manufacturing double-layer products

– possibility of fitting with additional equipment for finishing the products

 

According to customers’ needs, the production plant may be equipped with additional machines for product enhancement – the WASHMATIK wash-out machine and the finishing drum allow for a vintage pavement effect. Each production plant is adjusted and designed to meet individual needs of customers.

 

SHP 5000 PRO C concrete block machine

ADVANTAGES OF THE CONCRETE BLOCK MACHINE:

• Enables manufacturing of a wide variety of products with heights from 40 mm up to 550 mm,
• Low energy consumption thanks to the applicationof innovative drives and kinematic pairs
• Complete automation with visualization of the technological process on each stage
• Production on boards made of steel, wood or artificial materials – allowing to achieve high quality concrete products
• COLORMIX system allowing the manufacture of products with multicolored surface layer
• Compact design – hydraulic station is an integral part of the machine

INNOVATIVE SOLUTIONS:

In Techmatik SHP 5000 PRO C concrete block machine innovative design solutions are applied that ensure effective
production, while maintaining the operating costs at a reasonable low level:

  • Tamper head counterweights – structural elements moving inside the machine body counterbalance the
    weight of the tamper head; this solution reduces the energy required to move the tamper head, the power
    of the hydraulic unit supplying the machine, and the number of actuators moving the integrated devices of
    the tamper head – from two to one.
  • Linear bearings – a solution for accurate guiding and positioning of the mold and tamper head elements
    working together, reducing thus the wear of molds for manufacturing of concrete products
  • Oil-lubricated vibrating box – a new vibrating box is not permanently attached to the machine structure,
    therefore vibrations transferred to the machine are significantly reduced; the oil lubrication system extends
    the lifetime of the box and considerably reduces the scope of the operator’s work.
  • Drive of the feeding box–the indirect drive transmission of the feeding box by a lever and actuator mechanism has been replaced by a solution that transfers the drive directly from the motors through gears
    and toothed bars; dimensions of this machine part have been reduced, therefore moving the feeding box
    requires less energy. In the structure of wheels, composition of different materials reducing noise and protecting other expensive elements of the system against wear have been applied.
  • Movable grate – uniform distribution of concrete in the mold bottom.
  • Colormix – a set of devices for feeding colored concrete mix to the feeding box with concrete mix, which
    enables coloristic repeatability of the products.
  • Tamper head clamp – introduction of a hydraulic clamp with two motors prevents displacement of the
    tamper head in relation to the mold, thus enhancing the mold lifetime.
  • Tamper head stabilization unit – Simple and reliable structure which consists of two toothed bars stabilized with a shaft with toothed gears.
  • VB pneumatic floor raising system – the pneumatic system has been replaced by four bellow actuators
    stabilized with linear bearings.

 

HP 3000 PRO concrete block making machine

ADVANTAGES OF THE CONCRETE BLOCK MAKING MACHINE:

The HP 3000 smallest machine from the our series of stationary concrete block making machines, with attractive purchase price and operation cost, and ease of handling. It is reliable and durable due to the application of proven design solutions.

The HP 3000 PRO concrete block making machine is intended for stationary production. It is equipped with a vibration table, and adjusted to operate with typical devices of production plants.

The standard version is designed for production of single layer products. It can be additionally equipped with a unit for feeding face concrete, thanks to which double-layer products can be manufactured.

Moreover, it is equipped with proven solutions, such as:
• Hydraulic drives for feeding boxes and running gear
• Mechanical mounting of mold and tamper head
• Linear bearings
• Mold and stamp elements mating precisely

 

DESIGN SOLUTIONS

Drive of the feeding boxes –Direct drive transmission of the feeding box by hydraulic actuators and a lever mechanism previously used have been replaced with a solution that transfers the drive directly from the hydraulic motors through gears to box bars. This change results in the reduction of the dimensions of this machine part, thus less energy is required to move the feeding boxes. The application of gears improved the dynamics of the box operation. Plastic wheels greatly reduce noise and protect other, more important and expensive elements of the system from damaging, reducing at the same time their wear.
Linear bearings – The solution applied for accurate guiding and positioning of the mold and stamp elements mating reduces mold wear. This way, the lifetime of mold liner cavities and tamper shoes is extended.
Mechanical tamper head and mold mounting – Application of simple threaded connections results in structure simplification.
Frame raising – Using the toothed jack allows for the simplification of the drive unit structure and limits the operator’s work.

 

MULTI 1200 PRO concrete block making machine

The MULTI 1200 PRO concrete block making machine is the only mobile machine in the world designed for making high units with heights from 100 mm to 1200 mm.

Innovative solutions employed in the machine allow for extending a product range to include extremely high concrete products:

concrete elements, pots, garden architectural and decorative items, palisades, fence elements, road infrastructure elements, pipes, culverts and more.

With low capital and infrastructure expenditures, it is possible to launch the production on the machine quickly.

ADVANTAGES OF THE CONCRETE BLOCK MAKING MACHINE

  • The possibility to include new products in your offer: ornamental, garden and road infrastructure products with the height up to 1200 mm
  • Standing out on the market and launching new unique products
  • An additional gain from high-margin products made with Multi 1200
  • The possibility to make concrete products without the need for a full process line,
  • Quick return on investment

DESIGN SOLUTIONS

Drive of the feeding box – Transfer of the torque from hydraulic motors via gears of a special design to toothed bars. The use of gears improves the dynamics of the box operation. The composition of various materials reduce the noise and prevents excessive wear of the box mechanisms.

Linear bearings – Accurate guiding and positioning of the mating mould insert and stamp elements reduces the wear of moulds for making concrete products.

Machine drive – A frequency converter-controlled electrical system based on a gearmotor and belt transmission allows for the smooth travel of the machine.

Drive of the cross-bar (stamp) and mould boxes (insert) – The system is achieved with a set of hydraulic cylinders and bearing-supported shafts and seated in housings of a special design supported on the machine body.

Hydraulic interlocking – Hydraulic interlocking of the BWK mobile frame allows for shorter maintenance of the machine.

Hydraulic brake – The tack-based braking system of the machine allows for the stabilisation of the machine during its operation.

Vibrator system on the mould – ensures even compaction of the extremely high products

Mobile vibrating table system

 

Multi 300 PRO Mobile concrete block machine

The MULTI 300 concrete block making machine is designed for the production of hollow blocks in the mobile system. It is equipped with molds to which vibrators are fixed. Products can be formed directly on the floor. The concrete block making machine has an integrated hydraulic station, a control cabinet, and a console for the complete visualization of the production process. The machine is fitted with proven solutions, such as: hydraulic drive of the feeding box, mechanical tamper head and mold clamp, linear bearings. The Multi 300 concrete block making machine can be also equipped with a polystyrene insert feeding system.

Advantages of the concrete block making machine

  • No tracks are required for the production,
  • The manufacture of concrete products does not require a complete production plant
  • Flexibility of production, depending on individual customer requirements
  • Simplified and compact structure of the concrete block making machine that occupies only a small area

Benefits

  • No tracks are required for the production,
  • Flexibility of production, depending on individual customer requirements,
  • Simplified and compact structure that occupies only a small area,
  • Low cost of start-up,
  • Easy transport to other locations

MOLDS FOR CONCRETE PAVERS

THE MANUFACTURE OF MOLDS

The manufacture of molds is tailored to the individual needs of our customers. We also offer a full range of services related to mold refurbishment and repair. We make every effort to ensure that our products have the longest life span and guarantee high-quality concrete products. Mold production is based on our company’s own quality standards. Through continuous improvement of technological processes, implemented by our qualified personnel of design engineers and technologists, the highest quality of molds and services related to their maintenance can be offered. Introduction of new technological solutions is always preceded by tests, which makes it possible to control the quality and continuously improve the production process. We always try to recognize the needs of our customers and meet the growing market demands.

MOLD TYPES

MOLD CATALOGUE

TECHNOLOGICAL PROCESS

MOLD INQUIRY

The highest quality of molds requires a comprehensive approach to production and attention to the slightest details. Therefore, all production
processes, starting with cutting steel, treatment on numerically controlled machines, hardening, ending with the assembly, are
carried out in the production plant of the TECHMATIK company in Radom, fully controlled by our designers and engineers. The highest
quality and functionality of the Techmatik molds is ensured by:

  • Our know-how and many years of experience in manufacturing molds
  • The highest quality of steel supplied by renowned manufacturers
  • Our experienced team of designers, engineers, and production workers
  • Modern and complex production machine park
  • DYNAHARD – an innovative hardening method that guarantees high abrasion resistance
  • Complete control of the entire production process in a single plant
  • Comprehensive quality control, supported by standards of ISO 9001

Customers are always in the center of our attention, therefore, apart from production of new molds, we offer them a comprehensive
used mold repair and regeneration service and sales of spare parts. To meet the growing demands of our customers, we constantly
monitor the market and recognize the needs of manufacturers of concrete block products. This approach makes us confident that we
supply our customers with modern, first-class products.

THE QUALITY OF MOLDS

The quality of molds is affected not only by the technological process, but also by the quality of material used for production. Quality control starts as early as on the steel delivery stage. The quality of steel delivered to our factory is examined by means of various methods and tests, e.g. ultrasonic examination of every steel sheet used for mold manufacture. Examination is made with the use of a dedicated cart with a transmitting/receiving head and a flaw detector installed. The material is checked for discontinuities such as delaminations, lappings, cracks, and chip weldings, the presence of gas bubbles and nonmetallic intrusions. During mold production process, all welded joints are examined by means of ultrasonic method. The quality of joints is specified in the PN-EN 25817:1997 standard. Welded joints are examined for the occurrence of flaws such as cracks, chip weldings, pinholes, and gas bubbles. Ultrasonic examinations are also performed during repair and refurbishment jobs for molds and other devices. We cooperate exclusively with reliable steel suppliers who guarantee the premium quality material delivered.

TECHNOLOGICAL PROCESS

Liner cavities and stamp plates are machined on high class, three- and five-axis CNC machining centers developed by machine tool manufacturers like FPT, Mori Seiki, and Hartford. These centers ensure a very precise machining process and, what is the most important for the quality of concrete products, high accuracy and repeatability of mold liner cavity dimensions. Liner cavity wall surface is treated to facilitate the demolding of vibrated concrete and ensure reliable mold operation. Tamper shoes are made with circumferential clearance of about 0.3 ÷ 0.4 mm for low molds and 0.5 ÷ 0.6 mm for the high ones. Such small circumferential clearance of the cavity guarantees top quality of concrete product and extends mold lifetime.

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Regeneration of molds

WHY US?
Short lead times – 4 weeks only!
Depending on the mould wear, we can guarantee the lead time of up to 4 weeks at the mould regeneration quotation stage.
On time – we meet deadlines!
We guarantee completion dates for our work, while maintaining the highest standard possible!
Top quality services!
Mould regeneration by our company ensures the high quality and longer service life of moulds. This translates into a higher number of mould cycles.
Transportation!
Our specialists will be happy to make transport arrangements for the mould pickup from and mould delivery back to the customer (once repaired).
Experience!
Highly-skilled specialists with years of experience and our own quality management system.

QUALITY-BASED WORK
Mould regeneration is customised to meet the needs of our Customers. We provide a comprehensive range of maintenance services for mould regeneration and repair. We do our best to ensure our products feature the longest service life possible and guarantee a high quality concrete product. Mould regeneration is based on corporate quality standards. Highly-skilled design and process engineers ensure the top quality of our moulds and maintenance-related services through continuous improvement of manufacturing processes. We are committed to the top quality of each and every regenerated mould, ensuring its long service life, the quickest regeneration possible and prompt delivery to the customer!
A sample mould regeneration cycle at Techmatik S.A:
1. Visual inspection and quotation for the mould to be renovated
2. Preparation of the technical and technological documentation concerning the mould to be renovated
3. Repair of wear signs, cracks and holes in the mould liner
4. Repair of the stamp
5. Construction of new flanges and hardening through heat treatment (carburising, nitriding)
6. Construction of new boxes and hangers (grass honeycomb paver, hollow brick)
7. Installation of the renovated mould
8. Shipment to the customer

Stacking and destacking device

These devices occur in the production plant twice. On the so called wet side, the purpose of the stacking device is to store a specific number of boards with formed products which are transported to the rack system in the further part of the technological process. The destacking device installed on the so called dry side transfers boards with cured products to the packaging line.

Quiet and smooth operation is provided by properly selected drive units.

Upper and lower rotary platform

The upper rotary platform mates with the lower rotary platform, and the stacking and destacking device, delivering or collecting concrete products from the curing chamber.
In the construction of the upper multi-forklift truck, an innovative solution of a telescopic mast structure with linear bearing system and an oil tank of the hydraulic station integrated with the structure have been applied.

The lower rotary platform has compact structure and innovative positioning system.

Rack System

The rack system has light, durable and spatial structure made of galvanized elements, which makes it highly corrosion resistant. It is extremely load resistant. Supported on two foundations made of steel profiles, it is quickly and easily installed, with no need to use any lifting equipment.

The rack system is designed for the storage of production boards (both made of wood and steel) with concrete products, to carry out the process of their initial maturing. It can be equipped with a set of automatically controlled curtains. There is also a possibility to cover it with sandwich panels. Another advantage is a space for the system of atmosphere control.