TECHMATIK’s SHP 6000 PRO C concrete block machine is a high productivity machine intended for completely automated production processes. The SHP 6000 PRO C enables manufacturing of a wide variety of products with heights from 15 mm up to 550 mm. Producing products with a 15mm height is possible through the optimization of the queue design that allows the tops to be fed via a hydraulic cylinder. Innovative drive systems and kinematic nodes ensure the SHP 6000 PRO C’s efficient production and low operating costs.
ADVANTAGES OF THE CONCRETE BLOCK MACHINE:
- Enables the production of a wide range of products from 15 mm to 550 mm in height
- Low energy consumption from the use of innovative drive systems and kinematic nodes
- Production on boards made of steel, wood or artificial materials achieves high-quality concrete products
- Strengthened construction of the vibrating box increases the life of the molds and the machine
- GDS – Gap Detection System
- Cycle Counting System – CCS
INNOVATIVE SOLUTIONS:
- Vibrating Box
Structural optimization of the vibrating box focuses mainly on increasing driving force and improving the efficiency of the entire system. Key changes in all construction nodes result in new characteristics of operation. The new structure of counterweights reduces the vibration angle by at least 50% compared to the previous settings, achieving the best quality of products. - DWS – Double Wibrating System
The system based on two counter-currently rotating mixes, powered with synchronous servo motos series CMP (High Dynamic), allows for smooth changes in vibration force without stopping production. It also enables a precise setting of the vibration parameters for a large range of products, supporting the production of high quality of products. - Precise positioning of the mold liner with regard to the tamper head
More accurate positioning of the mold liner in the mold box grippers is achieved with the use of stops, making it impossible to move with regard to the tamper head during operation. A screw unit holds down the strip to the mold liner pressure beam. Additionally, the grips holding the mold liner are longer, which allows for a sturdier grip and production using 1300 x 1400mm production pallets. In order to protect the pads against mechanical damage, an additional stop is used when changing the molds. - GDS – Gap Detection System
A diagnostic system checking the correctness of the mold box setting on the stop screws increases the life span of the mold liners by measuring the distance from the pressure beam on the form liner and the lower part of the mold box. The structure is based on sensors located in four points and records the value of deviation from the target parameter. - CCS – Cycle Counting System
A diagnostic system counts the number of cycles (tacts) performed on a particular mold. The system constructed on the basis of a head (transmitter) is installed in an immovable manner on the molding unit, and a receiver installed permanently in the mold liner, allows for accurate estimation of the production volume for individual products. - Hydraulic drive of the grate
Application of a hydraulic motor to supply power to the grates suspended on bracings distributes and feeds the concrete mix in the mold liner in a more accurate manner.
